Custom Embroidered Ball Caps

Your logo. Our patented notches.

Need a Custom Notch hat for your company, agency or unit? We've got you covered. We offer two options for custom orders.

Email Us Your Logo Shop Blank Stock →

Two ways to go custom

Choose Your Custom Option

Option 1: Domestic Embroidery

Piece minimum

HatsOur current Blank Stock
Setup fee$40 one-time per logo
Embroidery$7.50 per location
Lead timeUsually 2–3 weeks

Best for teams, departments, and events that need branded hats fast.

Option 2: Custom Overseas

288

Piece minimum

DesignFully custom, built to your specs
Design/sample fee$350 up front
Deposit50% upon sample approval
Lead timeUsually 4–6 months

Best for brands and large organizations that want a one-of-a-kind hat built from the ground up.

How it works

Get Started In Three Easy Steps

01 — SEND

Email us your logo

Send your logo to contactus@notchgear.com with your hat style, quantity, Notch Placement (Standard or Terra), and your preferred option above.

02 — CONFIRM

We review the details

Our team confirms pricing, details of your project, and timing for your order.

03 — GEAR UP

We make your Notch hats

Once the sample is approved and the invoice is paid, your custom Notch hats go into production.

Trusted by

Customers Include

Custom Embroidered Ball Caps with Patented Sunglass Notches

Professional branded headwear designed for functionality and style. Our patented sunglass notch design (US Patent No. 9,027,165) solves the pressure point problem that standard baseball caps create, making Notch the preferred choice for law enforcement, military units, corporate teams, and outdoor professionals.

Trusted by the U.S. Army, Fortune 500 companies, law enforcement agencies, and outdoor professionals nationwide.

Military & First Responders